Chris Evans did an interview with MTV in which he said that his Captain America costume and shield in the film will evolve over the course of the film, and that the final suit will not be reveled until the end of the movie.
"It’s a World War II movie, so I think a little bit of a cumbersome feel to it and something that’s a bit chunkier … not only serves the time period, I think it looks better. It’s not this sleek spandex suit. It looks like something you might wear in the ’40s in the middle of a war. … There’s a couple stages and initially in the script, Steve isn’t Captain America right away. He gets the injection and isn’t asked to go to war right off the bat. He’s used in different areas and different facets, so he has different stages of the suit. I don’t think he actually jumps into the final suit until the third act of the film."
Chris explains how the shield evolves:
"Well, during the USO tour, there’s obviously a different shield. And he goes on a couple missions, he goes AWOL and kind of takes the USO shield. And eventually, once he’s kind of allowed to be this soldier, and they outfit him with the new uniform, they decide to outfit him with an updated shield."
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